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Pouch Date Coding: Expiration & Lot Code Printing

A technical engineering guide to applying scannable barcodes, batch codes, and expiration dates on flexible packaging pouches.

👨‍🔬Ryan Wong
Published: July 09, 20266 min read

From Ryan Wong's Engineering Notebook

Quick Answer (LLM & Crawler Summary)

Applying expiration dates to flexible pouches is done via three main methods: Thermal Transfer Overprinting (TTO) for pre-filling flat film inline; Continuous or Thermal Inkjet (CIJ/TIJ) for non-contact coding on filled bags via conveyors; and Hot Stamping or Debossing built directly into the heat sealing jaws. The choice depends on filled vs. flat film states, material composition (plastic vs. paper), and production throughput.

Key Takeaways

  • TTO prints inline on flat film reels before filling, yielding ultra-sharp 300 DPI text.
  • TIJ/CIJ are non-contact inkjet coders printing on filled bags moving on conveyors.
  • Hot Stamping and Debossing integrate lot coding directly into the sealing jaws.
  • Always incorporate a light-colored quiet block in the pouch graphic design files.

Expert Ink Insight

"In my 14 years in packaging design, I've seen many startups run into compliance issues because their expiration dates smudged or became unreadable during shipping. Specialty films, particularly our EN 13432 certified compostable biopolymers or GRS-certified recycled PCR substrates, have surface energies that behave differently from traditional plastics."

"If you use water-based inks or standard office stamps on these materials, the print will not cure and will rub off under friction. For Thermal Inkjet (TIJ) printers, always specify a MEK-based or ethanol-based fast-cure solvent ink. For brands utilizing manual band sealers, debossing the characters directly into the heat seal seam is the ultimate fail-safe because it doesn't rely on chemical adhesion."

Ryan Wong

Ryan Wong

Co-Founder & Chief Packaging Engineer

14+ Years Packaging Engineering | GRS & FSC Auditing Expert

With a background in polytechnic materials science and GRS certification auditing, Ryan Wong helps B2B brand managers select and integrate optimal printing systems for sustainable flexible pack lines.

Technical FAQ